DBM Technologies understands that quality documentation equals a quality build. We use "Custom Visual Documentation" with customer specific routings, BOM's, assembly instructions, Operational Method Sheets, etc. for every product we build. This maintains the Lean Manufacturing and TPS principles of visual processes and built-in quality that are the foundation of DBMT.
Our visual documentation is key to building in the quality DBMT is renowned for. Each assembly step starts with a "Quality Check" where the operator checks the value-added work that was done at the prior assembly step. Then the operator performs the value-added "Work Content" for their assembly station. Finally, the last step is a " Quality Verify" in which the work that was just completed is verified as correct prior to moving to the next assembly step. This process is repeated throughout the build process. This allows for humans to be capable of achieving quality levels of defects per million, previously only attributed to automated processes.
Our goal at DBMT is to insure in-process quality and because we verify our work at every step of the build process, DBMT is proud to boast an extremely high supplier rating with its customers.
Please click on one of the photos on the right to view an example of our documentation.